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The HVAC Air Balance Report form is an essential tool for ensuring optimal performance of heating, ventilation, and air conditioning (HVAC) systems. This comprehensive document, designated as EN-MPS-711, serves multiple purposes, including standardizing the air balancing processes for construction projects, detailing responsibilities among key personnel, and providing a structured approach to system checks and balancing techniques. Users will find that the form outlines the specific roles of the Facilities Engineering, Maintenance, and Construction (FEMC) team, field engineers, certified technicians, and independent inspectors, all of whom play critical roles in overseeing system integrity and compliance with established specifications. The form emphasizes the need for thorough pre-balance checks, including equipment inspection and system verification, to identify potential issues that could impact system efficiency. It also provides guidelines for air balancing, detailing necessary calculations to ensure proper outdoor and return air ratios. With references to necessary equipment, suggested procedures, and the importance of maintaining operational standards, the HVAC Air Balance Report form acts as a blueprint for effective air distribution management, aiming to promote both energy efficiency and occupant comfort in commercial and industrial settings.

Hvac Air Balance Report Example

B a l a n c i n g A i r D i s t r i b u t i o n S y s t e m s

Document Number EN-MPS-711

Revision 1

Approved by Ric Morris

All Stations

11/11/04

Active Divisions/Departments

FEMC

Raytheon Polar Services Company

Facilities Engineering, Maintenance, and Construction (FEMC)

Contract No. OPP 0000373

Hard Copy Not Controlled—Controlled Copy Available On-line

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

Table of Contents

 

Table of Contents

i

Purpose

1

Scope/Applicability

1

Responsibilities

1

FEMC

1

Field Engineer/Project Engineer or Designee

1

Certified Technician

1

NSF

2

Title II Inspector

2

Generalized Balancing For Air Distribution Systems

2

Pre-balance Equipment and System Check

2

Equipment Check

2

System Check

3

Air Balancing

3

Air Handling Equipment Balance

3

System Balancing

4

References

5

Records

6

Facilities Engineering, Maintenance, and Construction (FEMC)

i

Contract No. OPP 0000373

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

Purpose

Procedure to standardize the air balancing of the HVAC systems for construction projects.

Scope/Applicability

The ventilation systems must be balanced for efficient and effective use of the HVAC systems.

Responsibilities

FEMC

Field Engineer/Project Engineer or Designee

Coordinates the Final Inspection with appropriate parties.

Oversees/Participates in the Start-up, Test, and Inspection Process to ensure the Specifications and Procedures are followed.

Certified Technician

Performs any testing, start-up, or inspection as dictated to ensure the warranty maintains its integrity; specifications, procedures, and all codes are followed, as required.

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 1 of 6 pages

Contract No. OPP 0000373

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

NSF

Title II Inspector

Independent Inspector for the NSF, who witnesses the testing, start-up, and conduct his required inspections for the NSF.

Generalized Balancing For Air Distribution Systems

Before Starting, obtain up-to-date plans, drawing and or shop drawings of the complete mechanical system. Compare installed equipment to design and check for completeness of installation. Obtain the manufactures’ outlet factors and recommended procedure for testing air outlets

Pre - balance Equipment and System Check

Equipment Check

1.Check fan housings, coils, louvers, etc., to ensure they are clean and free of foreign material.

2.Check filters to ensure that they are clean and in place.

3.Check adjustment of vibration eliminators.

4.Examine drives for proper belt tension and alignment.

5.Check fan and motor lubrication.

6.Check fan overload proctors or heaters for proper size – check motor amperage to guard against overload.

7.Check automatic dampers for proper operation and position.

8.Check fan for proper rotation.

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 2 of 6 pages

Contract No. OPP 0000373

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

System Check

1.Check for installation of all required balance dampers.

2.Turn off the air handler unit (AHU).

3.Set all system dampers in their open position. This includes all volume dampers, fire dampers, outlet dampers, etc.

4.Turn on the AHU. (Caution: Check fan amperages, in some cases the AHU motor may be overloaded when the system is turned on when all system dampers are opened).

5.Check for air leaks at the fan and the system ductwork.

6.Position all doors and windows to their normal position.

7.Check air temperature to ensure required air temperature delivery.

Air Balancing

Air Handling Equipment Balance

1.Check motor amperage and voltage to ensure motor is not being overloaded. (See form Vibration Test Data Air Handling Unit (AHU 1) (EN-MPS-711y) and Vibration Test Data Air Handling Unit (AHU 2) (EN-MPS-711z).)

2.Set minimum outdoor air quality using the temperature ratio method.

Tm = (% O.A.)(To) + (% R.A.)(Tr)

%O.A. = 100 (Tm-Tr) / (To-Tr)

%R.A. = 100 (To-Tm) / (To-Tr)

Xo = Percent outdoor air

Xr = Percent return air

To = Outside air temperature

Tr = Return air temperature

Tm = Mixed air temperature

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 3 of 6 pages

Contract No. OPP 0000373

 

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

3.Determine the volume of the air being delivered by the fan. Adjust the fan speed to increase or decrease the flow if required. If the speed is increased, ensure the motor is not overloaded. Check total flow with the dampers set to their minimum outside air and again for 100 percent outside air; variation should be within 10 percent.

4.Check fan motor speed, operating amperage and voltage. Calculate break horsepower.

5.Take fan static pressure readings and static pressure across the fan system components; i.e., filters, coils, etc.

System Balancing

1.Using the duct velocity traverse method, adjust the volume dampers to deliver the design airflow in each main, zone, and branch duct. (See the following forms: Air Cooled Condensing Unit (EN-MPS-711a), Air Distribution Test Sheet (EN-MPS-711b), Air Monitoring Station Data (EN-MPS-711d), Air Moving Equipment Test Sheet (EN-MPS-711e), Circular Duct Traverse Reading (EN-MPS-711f), Duct Leak Test (EN- MPS-718a), Duct Traverse Readings (EN-MPS-711i), Duct Traverse Readings Zone Totals Report (EN-MPS-711j), Electric Coil/Duct Heater Test Report (EN-MPS-711k), Exhaust Fan Data Sheet (EN-MPS-711l), Fan & Motor Pulley (EN-MPS-711m), Induction Units (EN-MPS-711o), Oval Duct Traverse Readings (EN-MPS-711r), Return Air/Outside Data (EN-MPS-711s), Sound Level Report (EN-MPS-711u), Terminal Units (EN-MPS-711w), Vibration Test Data Air Handling Unit (AHU 1) (EN- MPS-711y), Vibration Test Data Air Handling Unit (AHU 2) (EN-MPS- 711z), Vibration Test Data Centrifugal Fan (EN-MPS-711aa), Vibration Test Data Utility Fan (EN-MPS-711bb), Vibration Test Vaneaxial Fan (EN-MPS-711cc).)

2.Adjust the individual supply outlets both for air volume and distribution pattern. Follow the manufactures’ recommended procedure, using the proper factor. Use the proportional (ratio) method or other appropriate systematic procedure for outlet balancing. Compare the outlet total flow to the duct traverse previously made; variation should be within 10 percent.

3.Using the same basic procedures for the supply side, balance the return and exhaust systems.

4.Recheck speed, amperage and pressure readings at the fan.

5.Submit Reports. (Air Handler Test and Balance Report (EN-MPS-711a and Test and Balance Report (EN-MPS-712k).)

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 4 of 6 pages

Contract No. OPP 0000373

 

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

References

Air Cooled Condensing Unit (EN-MPS-711a)

Air Distribution Test Sheet (EN-MPS-711b)

Air Handler Test & Balance Report (EN-MPS-711c)

Air Monitoring Station Data (EN-MPS-711d)

Air Moving Equipment Test Sheet (EN-MPS-711e)

Circular Duct Traverse Reading (EN-MPS-711f)

Diffuser and Grill Test Report (EN-MPS-711g)

Duct Leak Test (EN-MPS-718a)

Duct Traverse Readings (EN-MPS-711i)

Duct Traverse Readings Zone Totals Report (EN-MPS-711j)

Electric Coil/Duct Heater Test Report (EN-MPS-711k)

Exhaust Fan Data Sheet (EN-MPS-711l)

Fan & Motor Pulley (EN-MPS-711m)

HVAC Fan Equipment Test Report (EN-MPS-711n)

Induction Units (EN-MPS-711o)

Instrument Calibration Report (EN-MPS-711p)

Oval Duct Traverse Readings (EN-MPS-711r)

Return Air/Outside Data (EN-MPS-711s)

Round Duct Traverse Reading (EN-MPS-711t)

Sound Level Report (EN-MPS-711u)

Square Duct Traverse Reading Report (EN-MPS-711v)

Terminal Units (EN-MPS-711w)

Terminal Unit Test Report (EN-MPS-711x)

Test and Balance Report (EN-MPS-712k)

Vibration Test Data Air Handling Unit (AHU 1) (EN-MPS-711y)

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 5 of 6 pages

Contract No. OPP 0000373

Raytheon Polar Services Company

EN-MPS-711

Balancing Air Distribution Systems

Revision 1

Stations

 

Vibration Test Data Air Handling Unit (AHU 2) (EN-MPS-711z)

Vibration Test Data Centrifugal Fan (EN-MPS-711aa)

Vibration Test Data Utility Fan (EN-MPS-711bb)

Vibration Test Vaneaxial Fan (EN-MPS-711cc)

Records

See the McMurdo, Palmer, and South Pole Stations tab section in FEMC Records Management Table (EN-D-226a) on the Master List.

Facilities Engineering, Maintenance, and Construction (FEMC)

Page 6 of 6 pages

Contract No. OPP 0000373

Form Characteristics

Fact Name Description
Document Number The report is identified by the document number EN-MPS-711, ensuring proper tracking and reference.
Active Divisions This report is applicable to all stations within the Facilities Engineering, Maintenance, and Construction (FEMC) division of Raytheon Polar Services Company.
Purpose The main purpose of the report is to standardize air balancing procedures for HVAC systems in construction projects.
Responsibilities Field Engineers and Certified Technicians are responsible for coordinating inspections and ensuring compliance with specifications and codes.
General Requirements Before starting the air balancing process, up-to-date mechanical system plans must be obtained and checked for installation completeness.

Guidelines on Utilizing Hvac Air Balance Report

Completing the HVAC Air Balance Report form requires careful attention to detail and accurate data entry. Following the steps outlined below will help ensure that the information gathered is both thorough and precise.

  1. Begin by obtaining the most recent plans, drawings, or shop diagrams of the HVAC systems installed.
  2. Verify that all equipment matches the designs and is installed correctly.
  3. Gather the manufacturer's outlet factors and recommended procedures for testing air outlets.
  4. Perform a pre-balance equipment check, which includes the following:
    • Inspect fan housings, coils, and louvers for cleanliness.
    • Ensure filters are clean and properly positioned.
    • Adjust vibration eliminators as necessary.
    • Check drives for proper belt alignment and tension.
    • Verify lubrication for fan and motor.
    • Check fan overload protectors for correct sizing and monitor motor amperage.
    • Test automatic dampers for proper function and position.
    • Confirm that fans are rotating correctly.
  5. Conduct a system check by following these steps:
    • Ensure all balance dampers are installed.
    • Power down the air handling unit (AHU).
    • Set all dampers to the open position.
    • Turn the AHU back on, monitoring fan amperages closely.
    • Inspect for air leaks in the fan and ductwork.
    • Position windows and doors as they would normally be configured.
    • Check the air temperature to validate delivery standards.
  6. Next, balance the air handling equipment:
    • Monitor motor amperage and voltage for any overload conditions.
    • Set the minimum outdoor air quality using the temperature ratio method, applying the provided formulas.

What You Should Know About This Form

What is the purpose of the HVAC Air Balance Report form?

The HVAC Air Balance Report form serves to standardize the process of balancing ventilation systems in heating, ventilation, and air conditioning (HVAC) systems, particularly during construction projects. It ensures that air distribution within these systems is efficient and effective, promoting optimal indoor air quality and comfort.

Who is responsible for the air balancing process?

Key individuals involved in the air balancing process include the Facilities Engineering, Maintenance, and Construction (FEMC) team, field engineers, certified technicians, and independent inspectors. The field engineer coordinates final inspections, while certified technicians perform various tests to uphold the integrity of the HVAC systems. The NSF Title II Inspector plays a role in witnessing critical tests and inspections.

What steps should be taken before beginning air balancing?

Prior to starting, it’s essential to gather the most current plans and drawings of the HVAC system. This involves comparing installed equipment to the design specifications to verify completeness. Additionally, it’s important to obtain the manufacturers’ outlet factors and recommended procedures for testing air outlets. This preliminary work ensures that the air balancing process can be conducted accurately and effectively.

What does the air balancing process involve?

The air balancing process includes several critical checks and adjustments. First, ensure that all equipment is clean and free of debris, and filters are properly installed. Next, the system’s dampers should be set to open, and the air handling unit (AHU) should be activated. Monitoring fan amperages during this step is vital to prevent overloads. Finally, checks for air leaks and temperature delivery ensure that the system operates as intended.

How can one assess the performance of air handling equipment?

Assessing air handling equipment performance involves monitoring motor amperage and voltage to prevent overloading. Additionally, using temperature ratio methods allows for determining the appropriate amount of outdoor air mixed with return air. This assessment ensures that the air being circulated meets quality standards for both comfort and health.

Common mistakes

Filling out the HVAC Air Balance Report form incorrectly can lead to significant challenges in the air balancing process. One common mistake is neglecting to reference the latest plans or specifications. To achieve accurate results, it is crucial to compare the installed equipment against the design. Failing to do this can result in using outdated information that may not reflect the current system layout.

Another frequent error is overlooking the pre-balance equipment and system checks. Many users rush through this section without thoroughly ensuring that all components, such as filters, fan housings, and drive belts, are in optimal condition. A simple oversight here can compromise the entire air balancing process. Additionally, people often forget to check the fan rotation direction. If fans are spinning in the wrong direction, it can dramatically affect air distribution.

Inaccurate readings can arise from failing to record the conditions of the equipment during testing. When individuals do not take measurements, such as motor amperage or air temperature, results may be misrepresented. Proper recording of these variables is essential for maintaining accurate documentation and ensuring compliance with standards.

Some users mistakenly set all dampers to their open position without considering the implications. Although this step may seem standard, it’s vital to be cautious, as opening all dampers at once may overload the air handling unit when it starts. Understanding the operational limits of the system helps prevent unintended damages.

Many people also misinterpret the calculations for minimum outdoor air quality. Not accurately applying the temperature ratio method can lead to improper system performance. Clarity in understanding these mathematical formulations is crucial for successful air balancing. Proper training or consulting with a knowledgeable technician could help mitigate this mistake.

Failures in documentation often occur as well. Not capturing all required data can lead to gaps in the report. Each step in the air balancing process must be documented meticulously to create a comprehensive record that can be reviewed or audited if necessary. Effective communication with team members is essential to ensure everyone is on the same page.

Another commonly overlooked element is the air leakage check. Insufficient attention to this aspect may result in air balance discrepancies, as any leaks in the ductwork can alter airflow and affect system performance. Conducting thorough leak checks helps maintain system integrity.

Improper training or lack of familiarity with the HVAC system can contribute to many errors. Engaging in training sessions or ongoing education can ensure all individuals involved are equipped with the knowledge needed to navigate the process confidently. Significant improvements in accuracy and efficiency can often be achieved through informed personnel.

Lastly, taking shortcuts during the inspection process can compromise the entire air balancing effort. Rushing through checks, skipping essential steps, or failing to adhere to guidelines can introduce errors. A mindful, methodical approach often leads to better outcomes.

Documents used along the form

An HVAC Air Balance Report is a crucial document used to ensure that air distribution systems operate efficiently. Several other forms and documents work in tandem with this report to facilitate proper installation, inspection, and maintenance of HVAC systems. Here's a brief overview of each.

  • Equipment Inspection Checklist: This document outlines the necessary checks to ensure that all HVAC equipment is installed correctly, functioning efficiently, and compliant with regulatory standards.
  • Pre-Start Checklist: This form confirms that all systems are ready before the HVAC system is activated. It typically includes checks for electrical connections, safety devices, and operational components.
  • System Testing Protocol: A detailed document describing the testing procedures for various components of the HVAC system. It helps document performance results and identify areas for improvement.
  • Compliance Verification Form: Used to verify that all installations meet local codes and standards. This form often requires signatures from inspectors or responsible parties.
  • Maintenance Log: A record that tracks all maintenance activities performed on the HVAC system. This log is crucial for warranty purposes and for scheduling future maintenance.
  • Air Quality Assessment Report: This document evaluates indoor air quality after HVAC systems are balanced. It ensures that the system delivers clean and safe air to occupants.
  • Final Inspection Report: Summarizes the findings of the final inspection of the HVAC system. It includes notes on compliance, performance, and any necessary corrections before system approval.

Utilizing these documents ensures the proper functioning and compliance of HVAC systems. Each item plays a significant role in the overall efficiency, safety, and reliability of air distribution systems.

Similar forms

  • HVAC System Inspection Report: This document provides a checklist for inspecting various components of HVAC systems, similar to the Air Balance Report which outlines equipment checks and system checks for proper function and installation.

  • Commissioning Report: A commissioning report involves verifying and documenting that the building systems are designed, installed, and functionally tested. This parallels the air balancing process aimed at ensuring HVAC systems meet design specifications.

  • Quality Control Report: This report tracks compliance with quality standards during construction projects. Like the Air Balance Report, it emphasizes following procedures and specifications to maintain system integrity.

  • Preventive Maintenance Plan: This plan outlines routine maintenance tasks designed to prevent system failures. It relates to the HVAC Air Balance Report by highlighting the importance of regular checks and balances to ensure ongoing system efficiency.

  • Performance Evaluation Document: This document evaluates the efficiency and effectiveness of HVAC systems after installation. It aligns with the Air Balance Report's purpose of ensuring optimal air distribution for system performance.

Dos and Don'ts

When filling out the HVAC Air Balance Report form, certain practices can help ensure accuracy and compliance. Here’s a list of actions to take and to avoid:

  • Do review all relevant documentation before starting.
  • Do ensure that all equipment is clean and operational.
  • Do verify that all system dampers are in the correct position.
  • Do perform a thorough check for air leaks in the ductwork.
  • Do check the motor amperage to prevent overload.
  • Do complete each section of the form in detail.
  • Don’t skip verifying the manufacturer's outlet factors.
  • Don’t overlook the importance of proper belt tension and alignment.
  • Don’t assume system dampers are functioning without inspection.
  • Don’t forget to document any deviations from the expected results.
  • Don’t leave sections of the report blank.
  • Don’t ignore the need for clear communication with your team.

Misconceptions

Misconceptions About the HVAC Air Balance Report Form

  • It is only for new construction projects. Many people believe that the HVAC Air Balance Report is necessary only for new buildings. In reality, it is also vital for existing systems. Regular balancing ensures that older systems continue to operate efficiently.
  • Air balancing is a one-time process. Another common misconception is that once air balancing is completed, it does not need to be revisited. However, system changes, maintenance, or even seasonal variations can affect air distribution, necessitating regular checks and adjustments.
  • Air balancing is not important for energy efficiency. Some may overlook the connection between air balancing and energy efficiency. An unbalanced system can lead to wasted energy, higher utility bills, and decreased comfort levels, as the system struggles to maintain desired conditions.
  • Anyone can perform an air balance. People often think that air balancing can be done by anyone with basic knowledge of HVAC systems. In actuality, it requires trained technicians to accurately assess and adjust the system according to specific standards and calculations.
  • The report is only relevant to engineers. Many assume that only engineers and specialists need to be concerned about the HVAC Air Balance Report form. However, project managers, maintenance staff, and anyone involved in facility operations may benefit from understanding the findings and implications of the report.

Key takeaways

Filling out and using the HVAC Air Balance Report form is crucial for the effective balance of air distribution systems. Here are some key takeaways to keep in mind:

  • Understand the Purpose: The form standardizes the air balancing procedures for HVAC systems, ensuring efficiency and effectiveness across construction projects.
  • Coordinate Inspections: The Field Engineer or Project Engineer must coordinate the final inspection with all necessary parties to ensure compliance with specifications.
  • Pre-Balance Checks: Prepare for air balancing by obtaining updated plans and verifying all installed equipment against the design.
  • Conduct Thorough Equipment Checks: Ensure that all mechanical components, including filters and drives, are clean and properly adjusted before balancing.
  • Check System Integrity: Make sure all required balance dampers are installed and functioning correctly before turning on the air handling unit (AHU).
  • Monitor Operation Cautions: When turning on the AHU, be aware that opened dampers may lead to motor overload, affecting performance.
  • Air Quality Testing: Utilize the temperature ratio method for setting minimum outdoor air quality and ensure adherence to the prescribed calculations.
  • Documentation is Key: Keep detailed records of all adjustments and checks, as this documentation serves as proof of compliance and effectiveness.

Incorporating these principles will not only enhance your understanding of the process but ensure successful air balancing in HVAC installations.